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Mild steel (CRCA)

The cheapest formable sheet. Needs a coating.

Typical properties
Density7.85 g/cm³
Tensile strength270–350 MPa
Yield strength140–240 MPa
Elongation28–38 %
Minimum bend radius0.5 × thickness
Typical thickness0.5–4.0 mm
Relative costVery low

Published values for unfilled grades at 23 °C unless stated. Confirm against the supplier datasheet for the grade you specify.

What it is

CRCA stands for cold rolled close annealed. It is mild steel, meaning low-carbon steel, processed a particular way: CRCA is low-carbon steel cold rolled to a smooth, dimensionally accurate sheet, then annealed to restore ductility. It forms tightly, welds without preheat, and costs less than any alternative.

It has no corrosion resistance at all. Every CRCA part needs powder coating, plating, or galvanising, and the coating specification is part of the design, not an afterthought.

Relative property profile, indicative, not a specificationFormability95Weldability95Strength50Corrosion resistance10Cost efficiency100

Where it is used

  • Enclosures, cabinets, and chassis
  • Brackets, mounts, and structural sheet parts
  • Machine guarding and panels
  • Automotive body and structural pressings
  • Racks and industrial furniture

Processing notes

Laser cuts fast and cheap. Punching is more economical above a few hundred parts.

Bends to 0.5 × thickness inside radius. Springback is small and predictable compared with aluminum or stainless.

Welds by MIG or spot without special procedure. Grind and fill weld seams before coating if the surface is cosmetic.

Available through

Injection moldingnot offeredCNC machiningavailable3D printingnot offeredSheet metalavailable

CRCA vs hot rolled mild steel

Both are mild steel. The difference is the rolling route, and it decides surface, thickness accuracy and cost. Choose CRCA for thin, visible or formed parts, HR for thick structural parts that are painted or hidden.

CRCA (cold rolled close annealed)HR (hot rolled)
How it is madePickled HR coil, cold rolled to thickness, then annealedRolled hot, above the recrystallisation temperature
SurfaceSmooth, ready for powder coat or platingMill scale, needs pickling or blasting before a cosmetic finish
Thickness controlTight, suits precise bends and assembliesLooser
Typical useEnclosures, cabinets, brackets, 0.5 to 4.0 mmThicker structural parts and frames
Relative costLowLower
Density7.85 g/cm³7.85 g/cm³

Neither resists corrosion. Galvanised (GI) sheet is zinc coated CRCA for parts that must be protected before they are painted; stainless 304 is the step up when the part will see moisture without a coating.

Questions

Frequently asked

What buyers ask when they specify CRCA sheet.

Ask an engineer
What is the full form of CRCA?

Cold rolled close annealed. The steel is cold rolled to thickness, then annealed in closed furnaces so that it regains the ductility cold rolling takes away. In India it is supplied to IS 513; DC01, DC03 and DC04 under EN 10130 are the European equivalents.

Is CRCA the same as mild steel?

CRCA is a form of mild steel. Mild steel describes the chemistry, a low-carbon steel. CRCA describes how the sheet was made. Hot rolled (HR) sheet is also mild steel, with a rougher scaled surface and looser thickness control, and is used for thicker structural parts. If corrosion resistance matters, compare it with stainless in the mild steel vs stainless 304 guide.

What is the density of CRCA sheet?

7.85 g/cm³, or 7,850 kg/m³, the same as other carbon steels. A square metre of 1 mm CRCA sheet weighs about 7.85 kg, so a 1 m by 2 m blank in 1.2 mm weighs about 18.8 kg before cutting.

Design notes

Specify the coating in the same breath as the material. Powder coat over zinc phosphate is the usual industrial default.

Hole to bend distance at least 2.5 × thickness plus radius.

Use standard sheet gauges. Non-standard thicknesses carry a mill order and a lead time.

Grades and variants

  • DC01 / IS 513 D, general drawing quality
  • DC03 / DC04, deeper drawing grades
  • Galvanised (GI), zinc coated, for pre-protected parts
  • HR sheet, hot rolled, cheaper, rougher, for thicker structural parts
  • EN 10130 equivalents for European supply

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